Best Lightweight Safety Helmets of 2025

Corey Phillips Avatar
Corey Phillips
Last Updated: 1 Feb 2025

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Lightweight safety helmets are a crucial piece of personal protective equipment for many industries, including construction, manufacturing, and transportation. These helmets are designed to protect the wearer's head from impact, penetration, and electrical hazards. The lightweight construction of these helmets makes them comfortable to wear for extended periods, reducing fatigue and increasing productivity. Despite their lightweight design, these helmets meet all necessary safety standards and provide excellent protection. With a variety of colours and styles available, there is a lightweight safety helmet suitable for any workplace.

At a Glance: Our Top Picks

Portwest PS54 Endurance Lightweight Safety Helmet Cover #TOP 1
Portwest PS54 Endurance Lightweight Safety Helmet
ftb score rating icon 9.8
Portwest PS53 Lightweight Safety Helmet Cover #TOP 2
Portwest PS53 Lightweight Safety Helmet
ftb score rating icon 9.7
Portwest PS63 Vented Safety Hard Hat Cover #TOP 3
Portwest PS63 Vented Safety Hard Hat
ftb score rating icon 9.5

Top 10 Lightweight Safety Helmets

Portwest PS54 Endurance Lightweight Safety Helmet

PS54WHR
White
One Size
Portwest PS54 Endurance Lightweight Safety Helmet Cover
Portwest PS54 Endurance Lightweight Construction Hard Hat Safety Helmet White

The Portwest PS54 Helmet is designed for optimal safety and comfort. Its robust ABS shell provides excellent protection against impacts, ensuring you feel secure while working. The 6-point textile suspension harness features a wheel ratchet adjustment, making it easy to achieve a perfect fit. This helmet is manufactured to the highest standards, guaranteeing durability and a stylish look. Additionally, it meets the latest safety standards, giving you peace of mind that you are well-protected in various environments.

What We Like
Robust ABS shell
Comfortable fit with adjustment
Stylish design
High durability
Meets latest safety standards
#TOP 2

Portwest PS53 Lightweight Safety Helmet

PS53BKR
Black
One Size
Portwest PS53 Lightweight Safety Helmet Cover
Portwest PS53 Safety Hard Hat - Height Endurance Lightweight Construction Safety Helmet Unvented ABS Shell with 6 Point Harness, Black

The Portwest PS53 Helmet is designed for those working at height, offering lightweight yet robust protection without compromising comfort. Its unvented ABS shell provides safety for electrical applications, ensuring insulation up to 1000Vac or 1500Vdc. You will appreciate the 6-point textile suspension harness, which enhances comfort and security during use. The adjustable headband with a ratchet system allows you to find the perfect fit, making it easy to wear for extended periods.

What We Like
Lightweight and comfortable
Electrical insulation protection
6-point suspension harness
Adjustable headband for fit
#TOP 3

Portwest PS63 Vented Safety Hard Hat

PS63WHR
White
One Size
Portwest PS63 Vented Safety Hard Hat Cover
Portwest PS63 Safety Hard Hat - Height Endurance Lightweight Construction Safety Helmet Vented ABS Shell with 6 Point Harness, White

The Portwest PS63 Helmet is expertly designed for those working at height. Its lightweight and robust construction ensures you remain safe without feeling weighed down. The vented shell promotes air circulation, keeping your head cool and comfortable during long hours of work. The 6-point textile suspension harness enhances your comfort and safety, making it easier for you to wear for extended periods. The adjustable headband allows for a secure fit, ensuring the helmet stays in place as you work.

What We Like
Lightweight and comfortable
Vented for air circulation
Enhanced suspension harness
Adjustable headband for fit
#TOP 4

JSP EVOLite Lightweight Safety Helmet with Ventilation

JSP
AJB170-000-100-AMZ
White
One Size
JSP EVOLite Lightweight Safety Helmet with Ventilation Cover
JSP - EVOLite Lightweight ABS Safety Helmet Wheel Ratchet Vented White (AJB170-000-100)

The JSP EVOLite Helmet is designed for exceptional comfort and safety. Weighing less than 300 grams, its lightweight ABS shell makes it around 20% lighter than standard helmets, helping you feel less fatigued during long hours. The 6-point terylene cradle harness system ensures a snug fit, providing unrivalled comfort throughout your workday. With a unique 3D adjustment system, you can achieve precise fitting, which enhances safety and stability. Additionally, the vented version helps reduce helmet temperatures by 2-3 degrees, keeping you cooler in warm conditions.

What We Like
Lightweight design for comfort
Unrivalled 6-point harness
Precise 3D adjustment system
Ventilation for cooler wear
#TOP 5

Portwest PS53 Lightweight Safety Hard Hat

PS53WHR
White
One Size
Portwest PS53 Lightweight Safety Hard Hat Cover
Portwest PS53 Safety Hard Hat - Height Endurance Lightweight Construction Safety Helmet Unvented ABS Shell with 6 Point Harness, White

The Portwest PS53 Hard Hat is specifically designed for those working at height, providing lightweight yet robust protection without compromising comfort. Its unvented shell ensures safety in electrical applications, offering insulation up to 1000Vac or 1500Vdc. You will appreciate the 6-point textile suspension harness, which enhances comfort and security, alongside an adjustable headband for a perfect fit. The improved technical sweatband and soft chin protector contribute further to user comfort during extended wear.

What We Like
Lightweight construction
Electrical insulation safety
Comfortable 6-point harness
Adjustable headband
#TOP 6

Portwest PW59 Lightweight Adjustable Safety Bump Cap

PW59BKR
Black
One Size
Portwest PW59 Lightweight Adjustable Safety Bump Cap Cover
Portwest PW59 Hard Hat Lightweight Adjustable Safety Bump Cap Helmet Black

The Portwest PW59 Bump Cap combines classic design with practical features. Its ventilation ports ensure maximum breathability, keeping you comfortable during long hours of wear. The metallic ring holes provide a stylish baseball cap look, perfect for casual settings. With a durable high-density EVA construction, this cap offers excellent protection while remaining lightweight. The inner ABS shell and soft pad enhance shock absorption, helping to safeguard your head from minor impacts.

What We Like
Comfortable and breathable design
Stylish baseball cap appearance
Durable and protective materials
Shock absorption for safety
#TOP 7

Portwest PS53 Lightweight Safety Hard Hat

PS53YER
Yellow
One Size
Portwest PS53 Lightweight Safety Hard Hat Cover
Portwest PS53 Safety Hard Hat - Height Endurance Lightweight Construction Safety Helmet Unvented ABS Shell with 6 Point Harness, Yellow

The Portwest PS53 Hard Hat is specifically designed for those working at height, providing a lightweight yet robust solution for safety. Its unvented shell ensures it is safe for electrical applications, offering insulation up to 1000Vac or 1500Vdc. With a 6-point textile suspension harness, you can enjoy enhanced comfort and safety during wear. The adjustable headband wheel ratchet system accommodates head sizes from 52 to 63cm, ensuring a snug fit for optimal protection.

What We Like
Lightweight and comfortable
Electrical insulation safety
Enhanced comfort with 6-point harness
Adjustable headband for fit
#TOP 8

Portwest PS53 Lightweight Safety Hard Hat

PS53RBR
Royal
One Size
Portwest PS53 Lightweight Safety Hard Hat Cover
Portwest PS53 Safety Hard Hat - Height Endurance Lightweight Construction Safety Helmet Unvented ABS Shell with 6 Point Harness, Royal Blue

The Portwest PS53 Hard Hat is specifically designed for those working at height, providing a lightweight and robust solution that ensures your safety without compromise. Its unvented ABS shell offers protection for electrical applications, giving you peace of mind with electrical insulation up to 1000Vac or 1500Vdc. The 6-point textile suspension harness enhances comfort, allowing you to focus on your tasks without discomfort. Additionally, the adjustable headband wheel ratchet system ensures a secure fit for head sizes ranging from 52 to 63cm.

What We Like
Lightweight and comfortable design
Electrical insulation for safety
6-point suspension harness
Adjustable headband for fit
#TOP 9

JSP EVOLite Lightweight Safety Helmet White

JSP
AJC250-000-100
White
One Size
JSP EVOLite Lightweight Safety Helmet White Cover
JSP EVOLite Lightweight ABS Safety Helmet Linesman Slip Ratchet White (AJC250-000-100)

The JSP EVOLite Helmet is designed with a lightweight ABS shell, making it 20% lighter than standard safety helmets. This reduction in weight enhances comfort, allowing you to wear it for extended periods without discomfort. The six-point Terylene cradle harness system ensures a secure fit, providing unrivalled stability while you work. Additionally, the 3D precision fitting system allows for customised adjustments, ensuring the helmet fits perfectly and safely, no matter the head shape. With these features, you can focus on your tasks without worrying about your safety gear.

What We Like
Lightweight design enhances comfort
Customisable 3D fitting system
Secure six-point harness
Conforms to safety standards
#TOP 10

OREGON Yukon Chainsaw Safety Helmet with Visor

562412
Black
Standard
OREGON Yukon Chainsaw Safety Helmet with Visor Cover
OREGON Yukon Chainsaw Safety Helmet with Protective Ear Muff and Mesh Visor (562412) , Black

The OREGON Yukon Helmet is designed with safety in mind, featuring built-in ear protectors and a strong steel mesh visor. This impact-resistant helmet ensures your face, eyes, ears, and head are protected during chainsaw work and other outdoor tasks. The wide stainless steel mesh visor is adjustable, allowing you to flip it up and down as needed. Additionally, the ear muffs offer noise protection of up to 25.9 decibels, making your work environment much quieter and safer.

What We Like
Comprehensive head and ear protection
Lightweight and durable design
Adjustable for a perfect fit
High breathability for comfort
Buying Guide Image

Frequently Asked Questions (FAQs)

1. What is a Class C safety helmet?

A class C helmet complying with ANSI Z89. 1-1969 specifications is acceptable on construction projects for protection against impact and penetration of falling and flying objects. Class C provides no protection for electrical hazards.

Editor's Notes

During our lightweight safety helmet research, we found 108 lightweight safety helmet products and shortlisted 10 quality products. We collected and analyzed 65,840 customer reviews through our big data system to write the lightweight safety helmets list. We found that most customers choose lightweight safety helmets with an average price of £30.04.

The lightweight safety helmets are available for purchase. We have researched hundreds of brands and picked the top brands of lightweight safety helmets, including Portwest, JSP, Oregon. The seller of top 1 product has received honest feedback from 137 consumers with an average rating of 4.7.

Written by
Corey Phillips Avatar

Corey Philips is an electrician and lighting expert. He graduated from the University of Birmingham in 2012 with a Bachelor's degree in electrical and electronics engineering. Corey is a specialist contractor in lights. He sells and installs and recommends lights and lamp sheds, and other lights accessories. Aside from that, Corey is vast in installing and maintaining electrical appliances like air conditioners, water heaters, and the likes.