Best Gusset Envelopes of 2025

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Gusset envelopes are a type of mailing envelope that is designed to expand, allowing for the inclusion of thicker items such as books, catalogues, and binders. These envelopes feature a pleated design that enables them to expand up to several inches in width, providing ample space for bulky items without the need for additional packaging. Gusset envelopes are commonly used in industries such as publishing, e-commerce, and education, and are available in a variety of sizes and styles to suit different needs. Their durability and versatility make them a reliable choice for businesses and individuals looking to send items through the post.
At a Glance: Our Top Picks
Top 10 Gusset Envelopes
Blake C4 Peel & Seal Envelopes - 125 Pack
The Blake C4 Envelopes feature a secure peel and seal closure, which makes them easy to use while providing extra security for your contents. Made from high-quality 130gsm paper, these envelopes ensure durability and a professional look. With a V-bottom gusset, they can accommodate thicker items like books and brochures with ease. The 25 mm capacity is perfect for catalogues, allowing you to send multiple pages without worry.
5 Star C4 Peel and Seal Envelopes
The 5 Star C4 Envelopes are designed for convenience and efficiency. With 25mm V-base style gussets, they provide ample space for thicker documents, making them perfect for sending multiple pages. The peel and seal closure allows for quick and secure sealing, saving you time when preparing mail. Each pack contains 125 envelopes, ensuring you have enough for all your mailing needs. Measuring 324x229x25 mm, these envelopes are ideal for standard-sized documents, offering a professional presentation for your correspondence.
25 x HSD C4 Manilla Expanding Envelopes
The HSD C4 Expanding Envelopes are high-quality manilla envelopes designed to accommodate A4 documents easily. With an approximate size of 324mm x 229mm and an expanding width of 25mm, they offer ample space for storing multiple papers. Made from 130gsm manilla, these envelopes resist damage during transit, ensuring your documents arrive in perfect condition, while also keeping postage costs low. You'll appreciate the convenience of the peel and seal feature, which allows for quick and secure sealing without the need for additional tools.
Q-Connect C4 Window Envelopes with Gusset
The Q-Connect C4 Envelopes are designed for mailing bulky items like catalogues and brochures. With a generous 25mm gusset, you can easily fit larger documents without worrying about damage. Made from durable 120gsm paper, these envelopes ensure your contents are well protected during transit. The convenient address window allows for easy labelling, saving you time on addressing. Additionally, the peel and seal closure provides a strong, secure seal, giving you peace of mind that your items will stay safe.
Blake Peel & Seal C4 Envelopes Pack of 125
The Blake C4 Envelopes are designed for convenience and efficiency. Featuring a peel and seal closure, these envelopes allow you to securely seal your contents without the need for messy adhesives. Made from high-quality 140gsm paper, they provide a sturdy option for mailing important documents like catalogues and books. The size of 324 x 229 x 25 mm is practical for various uses, ensuring your documents remain protected during transit. With a pack of 125, you’ll have plenty of envelopes ready for your mailing needs.
Q-Connect Peel and Seal Envelopes Pack of 100
The Q-Connect Envelopes are practical pocket envelopes designed for everyday use. With a 25 mm gusset, they are perfect for accommodating thicker documents without worry. Made from heavyweight 120 gsm paper, these envelopes provide durability and protection for your important papers. The easy peel and seal closure ensures a secure seal, saving you time and hassle when preparing items for mailing. Measuring at C4 size (324 x 229 mm), they are ideal for A4 documents, making them a versatile choice for your office needs.
Herlitz 130 GSM B4 Peel and Seal Envelopes
The Herlitz Peel and Seal Envelopes are a good choice for those needing reliable mailing solutions. With their high-quality construction, you can trust that your documents will be well protected during transit. Their ease of use ensures that you can quickly prepare your mail without any fuss. Plus, these envelopes offer excellent value for money, making them a smart option for both personal and professional use. You will certainly appreciate the convenience they provide in your mailing tasks.
Q-Connect White C4 Peel and Seal Envelopes
The Q-Connect C4 Envelopes are designed for practicality and durability. Made from tough 120 gsm paper, these envelopes can withstand handling and protect your documents effectively. With a generous 25 mm gusset, you have ample space for thicker documents, making it easy to send multiple sheets without worry. Their plain white design ensures that your correspondence looks professional and tidy. Whether for personal or business use, these envelopes provide a reliable solution for your mailing needs.
Manilla Brown C4 Gusset Envelopes Pack of 5
Manilla C4 Gusset Envelopes are designed for those needing a strong and durable mailing solution. Made from heavy-duty 120gsm material, they provide excellent strength, ensuring your items stay protected during transit. The expanding sides allow you to fit bulkier items than standard envelopes, making them perfect for posting various documents or even clothing. With a convenient Peel & Seal strip, you can quickly and securely seal your envelopes without the hassle of adhesive residue, saving you time and effort.
New Guardian Heavyweight Peel and Seal Envelopes
The New Guardian Envelopes are designed with a strong two-tone manila paper that provides excellent protection for your important mail. With a generous size of 324x229mm and a 25mm gusset, they can easily accommodate larger documents. The subtle two-tone sheen finish not only enhances presentation but also adds a touch of professionalism. Additionally, the peel & seal closure ensures a secure seal, giving you peace of mind that your contents will remain safe and intact during transit.
Frequently Asked Questions (FAQs)
1. What is a gusset envelope?
Gusseted envelopes are ideal for business, students and home use as they have the capacity to carry of 3 to 4 times that of a conventional envelope. ... Gusset envelopes are available to buy at wholesale prices in all popular sizes including C4, C5, C6 and DL with the option to have your logo or branding printed upon them.
2. What size is B6 envelope?
125mm x 176mmQuick Envelope Size Guide - Click on the size you require to see all products of that size
During our gusset envelope research, we found 114 gusset envelope products and shortlisted 10 quality products. We collected and analyzed 13,777 customer reviews through our big data system to write the gusset envelopes list. We found that most customers choose gusset envelopes with an average price of £17.43.
The gusset envelopes are available for purchase. We have researched hundreds of brands and picked the top brands of gusset envelopes, including Blake, 5 Star, Home Supplies Direct, Q-Connect, herlitz. The seller of top 1 product has received honest feedback from 54 consumers with an average rating of 4.7.

Jordan Akthar owns one stationery store in Bradford, and another in Derby. He started with a corner bookshop, and now the rest is history. He is often found in his stores taking count of inventories of books and stationery. Jordan also likes to write, and this drove his passion for writing articles on stationery maintenance. He owns a blog, where in his free time, he would write DIY tips on how you can recycle and refine your stationeries.