Best Gusset Envelopes of 2026

Jordan Akhtar Avatar
Jordan Akhtar
Last Updated: 10 Feb 2026

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Gusset envelopes are a type of mailing envelope that is designed to expand, allowing for the inclusion of thicker items such as books, catalogues, and binders. These envelopes feature a pleated design that enables them to expand up to several inches in width, providing ample space for bulky items without the need for additional packaging. Gusset envelopes are commonly used in industries such as publishing, e-commerce, and education, and are available in a variety of sizes and styles to suit different needs. Their durability and versatility make them a reliable choice for businesses and individuals looking to send items through the post.

At a Glance: Our Top Picks

Q-Connect Peel and Seal Envelopes Pack of 100 Cover #TOP 1
Q-Connect Peel and Seal Envelopes Pack of 100
ftb score rating icon 9.8
Manilla Brown C4 Gusset Envelopes Pack of 5 Cover #TOP 2
Manilla Brown C4 Gusset Envelopes Pack of 5
ftb score rating icon 9.7
Q-Connect C4 Window Envelopes with Gusset Cover #TOP 3
Q-Connect C4 Window Envelopes with Gusset
ftb score rating icon 9.5

Top 10 Gusset Envelopes

#TOP 1

Q-Connect Peel and Seal Envelopes Pack of 100

KF3527
brown
324 x 229 mm
Q-Connect Peel and Seal Envelopes Pack of 100 Cover
Q-Connect Envelope Gusset 324x229x25mm Peel and Seal 120gsm Manilla (Pack of 100) KF3527,brown

The Q-Connect Envelopes are practical pocket envelopes designed for everyday use. With a 25 mm gusset, they are perfect for accommodating thicker documents without worry. Made from heavyweight 120 gsm paper, these envelopes provide durability and protection for your important papers. The easy peel and seal closure ensures a secure seal, saving you time and hassle when preparing items for mailing. Measuring at C4 size (324 x 229 mm), they are ideal for A4 documents, making them a versatile choice for your office needs.

What We Like
Durable heavyweight paper
Convenient peel and seal
Spacious 25 mm gusset
Ideal for A4 documents
Pack of 100 for value

Manilla Brown C4 Gusset Envelopes Pack of 5

ALLGusset5-125
Manilla Brown
A4 + (324x229x26mm)
Manilla Brown C4 Gusset Envelopes Pack of 5 Cover
Manilla Brown C4 Gusset Envelopes to Fit A4 Paper/Card Strong 26mm Expanding Archive Width Peel & Seal Envelopes, Paper Mailing Bags Pack of 5 (5, A4 + (324x229x26mm))

Manilla C4 Gusset Envelopes are designed for those needing a strong and durable mailing solution. Made from heavy-duty 120gsm material, they provide excellent strength, ensuring your items stay protected during transit. The expanding sides allow you to fit bulkier items than standard envelopes, making them perfect for posting various documents or even clothing. With a convenient Peel & Seal strip, you can quickly and securely seal your envelopes without the hassle of adhesive residue, saving you time and effort.

What We Like
Heavy-duty 120gsm material
Expanding sides for bulky items
Quick and easy Peel & Seal
Cost-effective mailing solution
Direct writing eliminates labels
#TOP 3

Q-Connect C4 Window Envelopes with Gusset

KF02891
White
Q-Connect C4 Window Envelopes with Gusset Cover
Q-Connect KF02891 Gusset Envelope C4 Window (Pack of 125) - White

The Q-Connect C4 Envelopes are designed for mailing bulky items like catalogues and brochures. With a generous 25mm gusset, you can easily fit larger documents without worrying about damage. Made from durable 120gsm paper, these envelopes ensure your contents are well protected during transit. The convenient address window allows for easy labelling, saving you time on addressing. Additionally, the peel and seal closure provides a strong, secure seal, giving you peace of mind that your items will stay safe.

What We Like
Expanding 25mm gusset
Durable 120gsm paper
Convenient address window
Strong peel and seal closure
Pack of 125 envelopes
#TOP 4

25 x HSD C4 Manilla Expanding Envelopes

C4-MAN-GUS-25
Brown
25 x HSD C4 Manilla Expanding Envelopes Cover
HSD C4 Gusset Envelopes Strong Brown Manilla A4 130gsm 25mm Thick Expanding Width (25)

The HSD C4 Expanding Envelopes are high-quality manilla envelopes designed to accommodate A4 documents easily. With an approximate size of 324mm x 229mm and an expanding width of 25mm, they offer ample space for storing multiple papers. Made from 130gsm manilla, these envelopes resist damage during transit, ensuring your documents arrive in perfect condition, while also keeping postage costs low. You'll appreciate the convenience of the peel and seal feature, which allows for quick and secure sealing without the need for additional tools.

What We Like
High-quality manilla material
Expanding design for extra space
Peel and seal for convenience
Resistant to damage in transit
Cost-effective postage solution
#TOP 5

Blake Peel & Seal C4 Envelopes Pack of 125

9000
White
Blake Peel & Seal C4 Envelopes Pack of 125 Cover
Blake Purely Packaging C4 324 x 229 x 25 mm 140 gsm Gusset Pocket Peel & Seal Envelopes (9000) White - Pack of 125

The Blake C4 Envelopes are designed for convenience and efficiency. Featuring a peel and seal closure, these envelopes allow you to securely seal your contents without the need for messy adhesives. Made from high-quality 140gsm paper, they provide a sturdy option for mailing important documents like catalogues and books. The size of 324 x 229 x 25 mm is practical for various uses, ensuring your documents remain protected during transit. With a pack of 125, you’ll have plenty of envelopes ready for your mailing needs.

What We Like
Peel and seal closure
High-quality 140gsm paper
Ideal for catalogues and books
Convenient pack of 125
#TOP 6

Blake C4 Peel & Seal Envelopes - 125 Pack

1991
Manilla
Blake C4 Peel & Seal Envelopes - 125 Pack Cover
Blake Purely Packaging C4 324 x 229 x 25 mm 130 gsm Gusset Pocket Peel & Seal Envelopes (1991) Manilla - Pack of 125

The Blake C4 Envelopes feature a secure peel and seal closure, which makes them easy to use while providing extra security for your contents. Made from high-quality 130gsm paper, these envelopes ensure durability and a professional look. With a V-bottom gusset, they can accommodate thicker items like books and brochures with ease. The 25 mm capacity is perfect for catalogues, allowing you to send multiple pages without worry.

What We Like
Secure peel and seal closure
High-quality 130gsm paper
V-bottom gusset design
25 mm capacity
Ideal for various documents
#TOP 7

5 Star C4 Peel and Seal Envelopes

906527
Manilla
324x229x25 mm
5 Star C4 Peel and Seal Envelopes Cover
5 Star Office Envelopes Peel and Seal Gusset 25mm 115gsm Manilla C4 [Pack 125]

The 5 Star C4 Envelopes are designed for convenience and efficiency. With 25mm V-base style gussets, they provide ample space for thicker documents, making them perfect for sending multiple pages. The peel and seal closure allows for quick and secure sealing, saving you time when preparing mail. Each pack contains 125 envelopes, ensuring you have enough for all your mailing needs. Measuring 324x229x25 mm, these envelopes are ideal for standard-sized documents, offering a professional presentation for your correspondence.

What We Like
Ample space for thicker documents
Quick peel and seal closure
Pack of 125 envelopes
Standard size for documents
Professional presentation

Q-Connect Manilla Peel and Seal Envelopes Pack of 100

KF3528
brown
381 x 254 mm
Q-Connect Manilla Peel and Seal Envelopes Pack of 100 Cover
Q-Connect Envelope Gusset 381x254x25mm Peel and Seal 120gsm Manilla (Pack of 100) KF3528

The Q-Connect Manilla Envelopes are practical for your mailing needs. With a generous 25mm gusset, these envelopes can accommodate thicker documents, ensuring you can send multiple sheets without worry. Made from heavyweight 120gsm paper, they provide durability and protection for your contents. The convenient peel and seal closure allows for quick sealing, saving you time when preparing mail. Measuring 381 x 254mm, these envelopes are spacious enough for various items, making them a versatile choice for both personal and professional use.

What We Like
Durable heavyweight paper
Convenient peel and seal
Generous 25mm gusset
Spacious size
Pack of 100
#TOP 9

Herlitz 130 GSM B4 Peel and Seal Envelopes

797506
brown
Herlitz 130 GSM B4 Peel and Seal Envelopes Cover
Herlitz 130 GSM B4 Peel and Seal Gusseted Envelope (25 Pieces)

The Herlitz Peel and Seal Envelopes are a good choice for those needing reliable mailing solutions. With their high-quality construction, you can trust that your documents will be well protected during transit. Their ease of use ensures that you can quickly prepare your mail without any fuss. Plus, these envelopes offer excellent value for money, making them a smart option for both personal and professional use. You will certainly appreciate the convenience they provide in your mailing tasks.

What We Like
Good quality construction
Easy to use
Value for money
#TOP 10

Blake Gusset Pocket Peel & Seal Envelopes

9001
White
Blake Gusset Pocket Peel & Seal Envelopes Cover
Blake Purely Packaging C4 324 x 229 x 25 mm 140 gsm Gusset Pocket Peel & Seal Window Envelopes (9001) White - Pack of 125

The Blake C4 Envelopes are perfect for your catalogues, books, brochures, and more. The peel and seal feature allows you to easily secure your items, saving you time and effort. Made from high-quality paper, these envelopes provide durability and a professional appearance. With a gusset pocket design, they offer extra space, accommodating thicker materials without compromising on style or functionality. These envelopes are a practical choice for any mailing needs.

What We Like
Easy peel and seal
High-quality paper material
Extra space for thicker items
Professional appearance
Buying Guide Image

Frequently Asked Questions (FAQs)

1. What is a gusset envelope?

Gusseted envelopes are ideal for business, students and home use as they have the capacity to carry of 3 to 4 times that of a conventional envelope. ... Gusset envelopes are available to buy at wholesale prices in all popular sizes including C4, C5, C6 and DL with the option to have your logo or branding printed upon them.

2. What size is B6 envelope?

125mm x 176mmQuick Envelope Size Guide - Click on the size you require to see all products of that size

Editor's Notes

During our gusset envelope research, we found 123 gusset envelope products and shortlisted 10 quality products. We collected and analyzed 17,655 customer reviews through our big data system to write the gusset envelopes list. We found that most customers choose gusset envelopes with an average price of £22.05.

The gusset envelopes are available for purchase. We have researched hundreds of brands and picked the top brands of gusset envelopes, including Q-Connect, Craft21 Limited, Home Supplies Direct, Blake, 5 Star.

Written by
Jordan Akhtar Avatar

Jordan Akthar owns one stationery store in Bradford, and another in Derby. He started with a corner bookshop, and now the rest is history. He is often found in his stores taking count of inventories of books and stationery. Jordan also likes to write, and this drove his passion for writing articles on stationery maintenance. He owns a blog, where in his free time, he would write DIY tips on how you can recycle and refine your stationeries.